Box Build

What Is Box Build Assembly?​​

Box Build Assembly, also known as full system integration or mechanical assembly, refers to the complete integration of electronic, mechanical, and structural components into a finished enclosure, chassis, or housing.

This process turns individual parts—such as printed circuit boards (PCBs), wiring harnesses, sensors, and mechanical modules—into a fully functional end product ready for deployment.

Unlike standard PCB assembly, box build services include final product assembly, functional testing, packaging, and even logistics—ensuring a smooth and efficient delivery to the end user.

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Types of Box Build Assembly​​

Box build solutions vary in complexity depending on industry requirements. Common types include:

• Electronics-Centric Integration

Integrates PCBs, power supplies, and control systems into enclosures. Ideal for consumer electronics, IoT devices, and industrial automation.

• ​​Mechanical & Electromechanical Assembly​​

Combines motors, actuators, and structural elements. Common in robotics, automotive systems, and medical devices.

• ​​System-Level Box Builds​​

Full integration of subsystems—such as telecom equipment with RF modules, shielded cabling, and thermal management—for aerospace, defense, and telecommunications applications.

• ​​Customized Enclosure Solutions​​

Tailor-made assemblies with IP-rated housings, EMI shielding, and thermal design for harsh and demanding environments.

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Our Box Build Assembly Services​​

As a leader in contract manufacturing, DQS Electronic delivers turnkey box build solutions supported by decades of expertise and advanced production facilities. Here’s what we offer:

• ​​End-to-End Integration​​

From design consultation to final delivery, we handle every stage:

​​Design Support​​: Collaborate with our engineering team to optimize enclosure layouts, component placement, and thermal performance.

​​PCB Assembly​​: High-precision SMT and through-hole PCB manufacturing, compliant with IPC-A-610 standards.

​​Mechanical Assembly​​: Integration of cables, connectors, and structural components with ISO 9001-certified processes.

• ​​Rigorous Quality Control​​

​​In-Process Testing​​: Functional, environmental (e.g., thermal cycling, vibration), and safety testing to meet industry-specific certifications (UL, CE, RoHS).

​​New Product Introduction (NPI)​​: Risk mitigation through prototype validation and DFM/DFA analysis.

• ​​Scalable Logistics & Packaging​​

​​Custom Packaging​​: Anti-static, moisture-resistant, and shock-proof solutions for global shipping.

​​Warehousing & Traceability​​: JIT inventory management and serialized tracking for supply chain transparency.

• ​​Industry-Specific Expertise​​

​​Medical & Aerospace​​: Cleanroom assembly, FDA/GMP compliance, and documentation for regulatory audits.

​​Telecom & Energy​​: High-voltage testing, EMI shielding, and ruggedized enclosures for 5G infrastructure and renewable energy systems.

Ready to Streamline Your Production?​​

Contact our team today to discuss your box build requirements.

From concept to customer delivery, we ensure precision, reliability, and cost efficiency—every step of the way.